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Originally Posted by SR20DEe
I found this graphical write up to be of some assistance in understanding the process..
http://www.johnandtracey.com/gallery/struts
Although I have one question for steve here. When cutting off the nubb the small amount, Is the best method to grind it off or use a hack saw? Obviously youve got to make the cut as level as possible for the washer, the bolt and everything fasten snuggly. I was just wondering off hand..
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That is a pretty good picture writeup of the method. I use a 5mm Headset Spacer from a bike shop. 1+1/4 size. I also cut a touch more off. I also jbweld the top just to be safe but if it's sized properly its not needed. I use a chop saw. Also, Koni provides a perfectly good washer so skip the fender one, it's too weak to draw the insert into the housing if the insert is properly tight.