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Originally Posted by SR20DEe
What i may do is use nuts that fit the screw to work as the spacer as i draw it in. I am also looking into screws with the same thread pitch so that i can practice on it.. it would suck balls to screw up that little detail. Instead of going for the gusto and ripping apart my 120 dollar koni's, I've been using similar materials and practicing Cutting them down and making them level. I have a feeling that becuase of my method of cutting(angle cutter/grinder vs Chop saw), I will need to purchase a tap and die. I have to do a write up for b15 (by demand) with pics.. I will get some detailed pictures.
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If you cut the thing with the bolt inside then you drill two holes on the outside of the remaining piece in the strut. Then use small neadle nose plyers to turn the bolt out. As long as you dont tighten the bolt all the way down it will come out clean.