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Go Back   SR20 Forum > What's New > Technical Information Library > 240SX/S13/S14/RWD



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Old 12-30-2005, 09:41 PM   #181 (permalink)
nsn240
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Quote:
Originally Posted by Shift_Munky
Depends on the vacuum connection in question. After talking with the head guy (don't remember his name) at RRE, he offered to name a vacuum hose kit after me like he did with the DSM one on their site if I could come up with the lengths and diameters of tubing in question. Let me dig through my notes to see what I can come up with.
-Andy
that would be great... seems to me that there are only a few sizes needed, the one from WG to the throttle body and bov is 6mm or ~1/4in. I think the The small length from the FPR to throttle body and boost gauge is 3mm or ~1/8in, but it might be 4mm or 3/16in? That one i am not sure about. Then the 8mm for the VC to vaccuum line, and the ones all in that area, which you didnt replace.
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Last edited by nsn240 : 12-30-2005 at 10:05 PM.
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Old 12-30-2005, 11:42 PM   #182 (permalink)
Shift_Munky
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Quote:
Originally Posted by nsn240
that would be great... seems to me that there are only a few sizes needed, the one from WG to the throttle body and bov is 6mm or ~1/4in. I think the The small length from the FPR to throttle body and boost gauge is 3mm or ~1/8in, but it might be 4mm or 3/16in? That one i am not sure about. Then the 8mm for the VC to vaccuum line, and the ones all in that area, which you didnt replace.
You are mostly on target here, and I think the FPR line is 4mm.

Which ones I didn't replace? Are you referring to the fuel line stuff? If yes, that shouldn't be silicone as it's not fuel-friendly.

I'll dig something up and make a post on Sunday.
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Old 12-31-2005, 01:34 AM   #183 (permalink)
nsn240
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Quote:
Originally Posted by Shift_Munky
You are mostly on target here, and I think the FPR line is 4mm.
Which ones I didn't replace? Are you referring to the fuel line stuff? If yes, that shouldn't be silicone as it's not fuel-friendly.
I'll dig something up and make a post on Sunday.
alright thanks. Yes, the fuel lines or vacuum, whatever they do. also, what did you use the bottom nipple on the tb for?
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Old 01-01-2006, 10:14 PM   #184 (permalink)
Shift_Munky
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I found my notes, but need to re-run some tubing before I give you a concrete number. I will post something tomorrow night after I get back from the shop.
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Old 01-03-2006, 08:43 PM   #185 (permalink)
Shift_Munky
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Sorry about the formatting, but I'm not aware of a table feature that would make this easier...

SILICONE VACUUM LINES
From - To - Size - Length
1) Top Left TB barb - FPR - 4mm - 8.5” (see Note 1)
2) Top Right TB barb - Boost Pressure sender - 6mm - 32” (see Note 2)
3) Bottom TB barb - stock SMIC BOV barb - 4mm - 46”
4) WG Actuator - stock Hotpipe barb - 6mm - 19”
5) Intake manifold barb - Brake Booster check valve - 8mm - 26” (see Note 3)
6) Brake Booster check valve - Brake Booster barb - 8mm - 15” (see Note 3)
7) Fuel Rail vacuum line - Valvecover barb - 8mm - ? (see Note 4)

MISC SILICONE LINES
From - To - Size - Length
Radiator overflow barb - OE overflow tank - 8mm - ?

AEROQUIP FUEL LINES (see Note 5)
From - To - Size - Length
Fuel supply line (from rear) - Fuel Filter - (-4AN) - 4.5”
Fuel Filter - Fuel Rail - (-4AN) - 9.5”
FPR - Fuel return line (to rear) - (-4AN) - 19.5”

Note 1: The stock tubing tees off of this line to head toward the stock boost control solenoid as
follows: up the stock cold pipe, across the front of the fan shroud, then back to the USDM driver’s side strut tower. The fan shroud assembly has a tray built in where the tubing could be attached using the plastic “channels.”

Note 2: This length will vary based on where you have the boost pressure sender, if at all. The
stock length for this tubing is an unknown to me, as I never measured it. I will do my best to find a running, close-to-stock SR to get this measurement. If you have this setup, please let me know so I can complete the list.

Note 3: The 26” and 15” lengths from #5 and #6 can effectively be combined for a total length of
41”. The brake booster check valve was placed close to where the stock setup had it, but I doubt its placement is that critical. I should also add that the stock rubber piping could have been used, but I decided to go ahead and replace it since I had some 8mm left over. If you go this route, make absolutely sure you install the check valve as it was oriented in stock form.

Note 4: After some research, it appears that silicone has “poor” compatibility with both oil and
gasoline, both of which could potentially pass through this line. I am in the process of locating a suitable replacement material.

Note 5: Aeroquip FC332-04 (or FBV0400) socketless push-on hose. The fuel barbs are 8mm,
which converts to 0.315”, but I had to choose the -4AN with an I.D. of 0.25” since -6AN would have been too large at 0.38” I.D. I was unable to simply push it on, but instead had to use a heat gun to expand it enough to fit it over the barbs. I would recommend wearing heavy gloves as the hose tends to get hot, and would further suggest using clean ones as I dirtied up the hose significantly using my dad’s dirty welding gloves.

Last edited by Shift_Munky : 01-04-2006 at 09:15 AM.
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Old 01-04-2006, 11:15 PM   #186 (permalink)
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wow man, i appreciate it. Im sure a lot of people can use that info
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Old 01-05-2006, 09:23 AM   #187 (permalink)
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Quote:
Originally Posted by nsn240
wow man, i appreciate it. Im sure a lot of people can use that info
I hope so. When I talked with RRE's owner on the phone one day and asked if they had a kit spec'ed for the 240-SR, he said no but mentioned that he'd name it after me if I could supply the lengths and diameters to him. He's done this with an Eclipse (they're mostly a DSM shop frmo what I can tell), and extended the same courtesy to me. All I have to do now is find a stock SR and take a couple of measurements and I'll be golden.
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Old 01-05-2006, 09:34 PM   #188 (permalink)
nsn240
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Quote:
Originally Posted by Shift_Munky
I hope so. When I talked with RRE's owner on the phone one day and asked if they had a kit spec'ed for the 240-SR, he said no but mentioned that he'd name it after me if I could supply the lengths and diameters to him. He's done this with an Eclipse (they're mostly a DSM shop frmo what I can tell), and extended the same courtesy to me. All I have to do now is find a stock SR and take a couple of measurements and I'll be golden.
that would be sweet... i can take measurements of mine then too and compare. I was reading through this a little closer and thought id post how mine run for anyone else who cares.

1) Top Left TB barb - FPR - 4mm
2) Top Right TB barb - T25 Wastegate - 6mm
note: runs across front of VC under the CAS to the WG
3) Bottom TB barb - capped
- can i run this to the bov?
4) WG Line - T off - Greddy RS bov - 4mm

Last edited by nsn240 : 01-05-2006 at 09:47 PM.
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Old 01-05-2006, 09:52 PM   #189 (permalink)
Shift_Munky
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Quote:
Originally Posted by nsn240
that would be sweet... i can take measurements of mine then too and compare. I was reading through this a little closer and thought id post how mine run for anyone else who cares.
Please do take length measurements. I need them if no one else does.

Quote:
Originally Posted by nsn240
2) Top Right TB barb - T25 Wastegate - 6mm
note: runs across front of VC under the CAS to the WG
I thought you had to run the line from the WG actuator to the hotpipe nipple.

Quote:
Originally Posted by nsn240
3) Bottom TB barb - capped
- can i run this to the bov?
I was told by a reliable source that all vacuum nipples off the TB provide the same signal, so you can use any of them for anything.
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Old 01-06-2006, 03:46 PM   #190 (permalink)
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Much needed loot from a Lowe's gift certificate from Mom and Pops:


Farking around with some leftover 4mm silicone tubing and the SMIC:


Removing some excess from the dash:


This was primarily to make installation and removal easier, as this portion interferes with the steering column. Since I'm not using the bezel, it isn't need anyways. Weight savings wasn't a primary driver as the removed plastic probably weighs less than Lindsey Lohan after a good purge.

GReddy Warning gauge mounts installed:



Cutting the hole for the gauge wiring:


I used a routing bit in an airtool to accomplish this. It came out much cleaner than the other one where I tried to drill pilot holes with a drill bit.

FPR 4mm vacuum line:


Boost Pressure sender line under intake mani:

Also a good shot of the majority of vacuum tubing.

SMIC BOV 4mm vacuum line off the bottom TB nipple:


Brake booster check valve:

Since I was missing the OE hose from the valve to the intake manifold, I decided to use silicone. Looks blingy, and'll outlast the rubber.

Good engine bay shot:

You can see most of the brake booster vacuum line on the firewall.
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Old 01-06-2006, 03:47 PM   #191 (permalink)
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Installing defrost ducting:




All that remains of the 2 original underhood fuse boxes:
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Old 01-09-2006, 04:01 PM   #192 (permalink)
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Oh, herro!
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Old 01-13-2006, 08:52 AM   #193 (permalink)
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Definitely. Definitely talking to myself. Again. Definitely.

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Old 01-13-2006, 09:14 AM   #194 (permalink)
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Haha, I drift in and out of your conversation every now and then. but I usually just sit in my chair nodding without saying anything.
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Old 01-13-2006, 01:15 PM   #195 (permalink)
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Quote:
Originally Posted by captainzib
Haha, I drift in and out of your conversation every now and then. but I usually just sit in my chair nodding without saying anything.
Ha, "my conversation," as in with myself. I think the nodding thing must be more prevalent than the posting thing. Meh, oh well. As long as you guys are enjoying it. If not, I only have this to add:

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Old 01-15-2006, 02:30 PM   #196 (permalink)
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im deffinently enjoying it. keep us posted. this stuffs helping me out a tone!
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Old 01-17-2006, 10:11 AM   #197 (permalink)
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Quote:
Originally Posted by Dtown_SX
im deffinently enjoying it. keep us posted. this stuffs helping me out a tone!
Good to hear. I'll have an update with pikztarz tomorrow.

-Andy
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Old 01-17-2006, 02:21 PM   #198 (permalink)
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Don't know if this has been addressed:

That hose coming from the T-stat housing to the hardline (above the oil filter) needs to be OEM. With it bent like that, it's guaranteed to leak in no time, don't ask me how I know...
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