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Old 02-22-2006, 02:05 PM   #1 (permalink)
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Max Power With Stock Fuel System?

Just like the subject asks, how much whp on a DE would be the max the stock fuel system could handle before being ill-equipped to supply?
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Old 02-22-2006, 03:13 PM   #2 (permalink)
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If you are staying NA with the DE the stock fuel system is more than enough.
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Old 02-22-2006, 03:20 PM   #3 (permalink)
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Quote:
Originally Posted by SE-Rican
If you are staying NA with the DE the stock fuel system is more than enough.
So 170, 180, 190, 200 whp?? It's sufficient regardless?
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Old 02-22-2006, 04:26 PM   #4 (permalink)
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I'd say approaching 190-200whp you will need bigger injectors probably, and depending how big you go with those you may need a bigger rail, probably a better fuel pump too. It really depends on your setup though, a blanket question like that won't get you answers your looking for. If you just do normal bolt-ons then yeah you'll be fine with the stock fuel system.
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Old 02-22-2006, 06:32 PM   #5 (permalink)
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The limitation of the stock system is the injectors. IIRC they are 259CC which is approximately 175 wheel HP at stock fuel pressure.
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Old 02-22-2006, 07:06 PM   #6 (permalink)
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Quote:
Originally Posted by wes
The limitation of the stock system is the injectors. IIRC they are 259CC which is approximately 175 wheel HP at stock fuel pressure.
And what duty cycle is that then running at, more than 80%?
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Old 02-22-2006, 07:20 PM   #7 (permalink)
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unless your spending alot of money on that de your not gonna see 180 whp with the normal bolt ons.

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Old 02-22-2006, 07:32 PM   #8 (permalink)
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its not like upgrading the fuel system is expensive anyway. 370cc injectors are around $120 used and a new fuel pump is like $100 new. I would assume if you are getting above 175whp NA on a DE you will have a piggyback or stand alone where you can alter the injector size.
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Old 02-22-2006, 07:49 PM   #9 (permalink)
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If you have a high output DE, it wouldnt be a bad idea to upgrade the injectors to 370's. With proper tuning, you can run higher horsepower at a lower duty cycle.
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Old 02-22-2006, 07:49 PM   #10 (permalink)
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Quote:
Originally Posted by turco
its not like upgrading the fuel system is expensive anyway. 370cc injectors are around $120 used and a new fuel pump is like $100 new. I would assume if you are getting above 175whp NA on a DE you will have a piggyback or stand alone where you can alter the injector size.
Not asking for monetary reasons, but I think I have a ballpark answer now. Thanks.
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Old 02-22-2006, 07:58 PM   #11 (permalink)
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Sorry
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Old 02-22-2006, 08:56 PM   #12 (permalink)
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Quote:
Originally Posted by turco
Sorry
No worries. Thanks for the feedback.
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Old 02-22-2006, 09:44 PM   #13 (permalink)
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That is the max power they can support. SO no you would not want to run them at that duty cycle all the time!

If you plan on making more than that on motor you will need to upgrade injectors.
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Old 02-22-2006, 10:31 PM   #14 (permalink)
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I used this online fuel injector calculator thingy. It estimates about 195hp @ 100% duty cycle, 175hp@90%, 160hp@80%. I'd guess it has an error of about 0 to -10whp.
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Old 02-23-2006, 05:00 AM   #15 (permalink)
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Quote:
Originally Posted by spdracerUT
I used this online fuel injector calculator thingy. It estimates about 195hp @ 100% duty cycle, 175hp@90%, 160hp@80%. I'd guess it has an error of about 0 to -10whp.

Khiem,

Found this link on RC Eng's site. If anyone knows it would be them. I think by bhp, they are referring to crank hp. I'm pretty sure the calculator you used needs crank power to work out right.

http://www.rceng.com/technical.htm

Gosh, according to this formula the stock injectors would be past 80% duty cycle at a mere 140 whp. That doesn't seem right. What gives?

I suppose if you bump the acceptable duty cycle to 90% and lower the BSFC a tad bit, you end up with a respectable number, but I guess I expected a lil more.

Last edited by adg016 : 02-23-2006 at 05:45 AM.
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Old 02-23-2006, 05:46 AM   #16 (permalink)
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RCEng page is as close to facts-based truth as you can get.

The usual "suspect" parameter in those calculations is the actual BSFC of the engine which can only be guessed within the ball-park ranges given in this page.

Still, how did you get to the 80% IDC for 140 BHP? (<-- probably 140 wasa typo because I've seen you mentioned 160 elsewhere).

For the stock SR20DE 259cc injectors, with .8 (80%) duty cycle, 4 injectors, 0.50 BSFC (the "worst" suggested for N/A engines, i.e. the one in need of larger injectors), 43.5 PSIG fuel pressure, I get 157 BHP.

And yes, they are at the CRANK.

As for the 80% "limit", it is supposed to be for all-out or racing applications. For street or dual purpose cars, it is a bit conservative. How many times do street cars redline 3rd, 4th or 5th gear and hold it there? In most cases we go to a very brief visit and change gear or back up.

90% IDC is still a very safe limit for street/dual cars. For "blips" even 95% is OK. And if we do use the most favorite #s in the formula (.45 BSFC and still a safe .90 IDC) it gives 197 BHP. This would be at the limits of N/A DEs excluding S5/C6M experiments by you-know-who and who. VEs are a different story but, then again, they do come with a minimum Injector size of 333 cc/min.

Last edited by hpro123 : 02-23-2006 at 05:51 AM.
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Old 02-23-2006, 06:47 AM   #17 (permalink)
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Quote:
Originally Posted by hpro123
RCEng page is as close to facts-based truth as you can get.

The usual "suspect" parameter in those calculations is the actual BSFC of the engine which can only be guessed within the ball-park ranges given in this page.

Still, how did you get to the 80% IDC for 140 BHP? (<-- probably 140 wasa typo because I've seen you mentioned 160 elsewhere).

For the stock SR20DE 259cc injectors, with .8 (80%) duty cycle, 4 injectors, 0.50 BSFC (the "worst" suggested for N/A engines, i.e. the one in need of larger injectors), 43.5 PSIG fuel pressure, I get 157 BHP.

And yes, they are at the CRANK.

As for the 80% "limit", it is supposed to be for all-out or racing applications. For street or dual purpose cars, it is a bit conservative. How many times do street cars redline 3rd, 4th or 5th gear and hold it there? In most cases we go to a very brief visit and change gear or back up.

90% IDC is still a very safe limit for street/dual cars. For "blips" even 95% is OK. And if we do use the most favorite #s in the formula (.45 BSFC and still a safe .90 IDC) it gives 197 BHP. This would be at the limits of N/A DEs excluding S5/C6M experiments by you-know-who and who. VEs are a different story but, then again, they do come with a minimum Injector size of 333 cc/min.

My calculation DOES come out the same as yours, Chris. I said 140 whp if you look above, NOT bhp. As far as street car versus racecar, my application is race, so this is probably even more important. If an injector goes semi-static, that could cause bad det as things lean out, right? The question is what is the safe whp limit under race conditions. I'm going to now say no more than 160 whp. If anyone agrees or disagrees, do let me know.

Last edited by adg016 : 02-23-2006 at 07:21 AM.
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Old 02-23-2006, 07:51 AM   #18 (permalink)
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I plead temporary blindness!!

OK, IMHO, for your case you should be OK with stock injectors and a good fuel pump. Not to go into the crankHP vs. WHP argument again here, with a 90% IDC for safety the "max" crank HP is between 177 (BSFC .5) and 196 (BSFC .45).

Using my "well documented" crank-to-whp formula from PumaRacing.co.uk, 177chp is ~ 150whp. 196 chp is ~ 165whp. Of course, 160whp is 40whp than a stock SR20DE...
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Old 02-23-2006, 08:12 AM   #19 (permalink)
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Well I guess with these calculations this makes my chart so wrong. I will not try and defend my chart but I will say this. You guys need to look at fuel mixture example how rich or lean a car runs.

Next using real world comparisons is a great idea. There have beem many people on this forum that have made well over 160 WHP on stock injs, some have made 170-175 WHP on stock injs.

Here are some turbo facts for you just about everyone here with 370cc injs make 250 WHP at stock FP and this is with no problem or harm to the motor.

The quote below is from SE-Rawkus. He was running 4 bar, Z32 MAF with Tomei Yellow 601 cc injs, please note the WHP of 433 WHP and the car was still not running lean ( Please note on my chart I have these injs good for 457 wHP at 4 bar )

Quote:
Originally Posted by SE-Rawkus
Well...I made 433 whp w/ a stock bottom end Avernir motor @ 20psi.
Major mods:
O2 Induction Manifold
Comp Springs w/ Crower Retainers


Lets look at Mike K's post about Sarah Forest car. She is at 3 bar with 72 lb injs with Cobra MAF and she is at 448 WHP with no lean conditions.

Now below is a quote from Mike K saying he put a larger turbo on Sarah Forests car and she is now up to 473 WHP, yet again 3 bar 72 lb injs cobra MAF. ( Please note on my chart I have these injs good for 520 WHP at 3 bar )

Quote:
Originally Posted by choaderboy2
473 whp now with my turbo, she's beating you rockwood. We quit, clutch is starting to slip and don't want to hurt the tranny.

Please read the post, look at your calculations and come up with new calculations

This is a response to someone saying my calculations are wrong. From looking around on this froum and from examples listed above you tell me what you think. I say to that person please recheck your findings and see where you went wrong. As you can see I have my findings backed up solid.




23 cc = 16 WHP
46 cc = 31 WHP
93 cc = 63 WHP
139 cc = 94 WHP
185 cc = 125 WHP * Pink
231 cc = 156 WHP
259 cc = 175 WHP * Red
278 cc = 187 WHP
324 cc = 218 WHP
333 cc = 226 WHP * Grey
---------------------------------------------333 cc @ 4 bar = 261 WHP
370 cc = 250 WHP * Purple
---------------------------------------------370 cc @ 4 bar = 290 WHP
416 cc = 281 WHP
444 cc = 299 WHP * Brick Brown
---------------------------------------------444 cc @ 4 bar = 345 WHP
462 cc = 312 WHP
509 cc = 342 WHP
555 cc = 373 WHP * Yellow
---------------------------------------------555 cc @ 4 bar = 423 WHP
601 cc = 405 WHP * Yellow Tomei
---------------------------------------------601 cc @ 4 bar = 457 WHP
647 cc = 436 WHP
692 cc = 468 WHP
740 cc = 500 WHP * Red
---------------------------------------------740 cc @ 4 bar = 580 WHP

850 cc = 570 WHP SARD
---------------------------------------------850 cc @ 4 bar = 660 WHP

MSD Top Feed Injs

36 lb = 250 WHP
50 lb = 355 WHP
72 lb = 520 WHP
96 lb = 690 WHP
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Old 02-23-2006, 10:13 AM   #20 (permalink)
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This is great chart!! Very informative.
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