coalitionSE-L
08-26-2005, 12:43 PM
I have just recently made a successful OBDII to OBDI adapter plug that allows me to run an OBDI (B13) ecu with a factory OBDII (B14) harness. There is no cutting of the factory OBDII harness necessary so reversion back to OBDII is simple if it is so desired.
This write-up will cover the process of making the adapter plug. I'd say the level of difficulty is moderate--especially if you are inexperienced with soldering--so leave yourself some adequate time to build the adapter if you are not proficient with electronics.
First off, here is a list of necessary parts, materials, and tools:
-An OBDI engine wiring harness. This can be from any 91-94 Sentra 91-93 NX, 89-94 240SX, 90-94 Pulsar GTi-R, 93-94 Altima, 89-95 Bluebird, or 91-93 G20. It does not matter if it came out of any of the aforementioned cars equipped with a 1.6, 2.0, or 2.4 because the ECCS plug is all you need off of it.
-An OBDII ECU. This can be from any 95-99 Sentra, 95-98 200SX, 95-99 Altima, 94-96 and 99 G20, or 95-98 240SX. Again the type of motor in these vehicles is insignificant since the plug is all that is needed from the ECU.
-Phillips and flat head screwdrivers.
-Dykes.
-Needle-nose pliers.
-Wire strippers.
-Soldering iron (pen style preferred) and solder.
-Solder remover (optional).
-Masking tape (optional).
-Electrical tape or shrink tubing.
-Two part epoxy (and lots of it).
-18 or 20 gauge wire.
Use the following pinout diagrams and excel spreadsheet (attached at the bottom) for this buildup.
http://www.roastedpavement.com/ems/OBDIpinout.jpg
http://www.roastedpavement.com/ems/OBDIIpinout.jpg
Start by removing all the factory tape and loom from the vicinity of the ECCS plug on the OBDI harness.
http://www.sr20forum.com/img/data/500/P10101926.jpg
Now you will begin cutting the plug from the harness. In the event that you want to possibly re-install the plug at a later date, number each wire with masking tape according to the pinout diagram before cutting it. This way, there is no question as to where the wire was pinned. Be sure to give yourself a sufficient amount of lead wire.
http://www.sr20forum.com/img/data/500/P10101946.jpg
http://www.sr20forum.com/img/data/500/P10101954.jpg
Now it's time to get a plug out of an ECU. I used a 1997 1.6 200SX ECU. It was donated to me by a friend of sr20sentra91 (Thomas). Big thanks to him!
http://www.sr20forum.com/img/data/500/P10101968.jpg
Remove the ECU from its mounting plate and remove all screws from the outer casing, on top, on the sides, and on the bottom. This frees the circuit board from the case so you can remove the plug.
http://www.sr20forum.com/img/data/500/P10101976.jpg
http://www.sr20forum.com/img/data/500/P10101987.jpg
http://www.sr20forum.com/img/data/500/P10102004.jpg
http://www.sr20forum.com/img/data/500/P10102014.jpg
Now on the bottom of the circuit board, there are seven screws that need to be removed. Three of the screws go through the plug. These three screws have solder in them and can be removed one of two ways. If you have a solder sucker, remove the solder with that and simply unscrew them. However, if you are like me and do not have a solder sucker, these screws are quite simple to drill out.
http://www.sr20forum.com/img/data/500/P10101995.jpg
Once the circuit board is free from the case, clip the wire that connects it to the body of the case.
http://www.sr20forum.com/img/data/500/P10102023.jpg
You will see that on the back of the plug, there are pins that ninety down to the circuit board. Each pin is soldered to the board. If you have a solder sucker, you can use it to remove the plug. Once all the solder is removed, the plug will lift right off the board. However, if you do not have a solder sucker (like me), then you must clip each pin. The idea is to leave as much length on the back of the pins as possible, this will make soldering lead wires MUCH easier.
http://www.sr20forum.com/img/data/500/P10102063.jpg
The easiest method when you are clipping is to remove any pins that you do not need right after they are clipped. This way you have more access to the trickier pins on the bottom of the plug. What I did was print out the OBDII pinout and black out the pins that I did not need (reference the Excel spreadsheet for this). This way, it was an easy visual reference. After snipping the back of an unneeded pin, simply bend it as straight as possible and pull it from the plug with needle-nose pliers.
http://www.sr20forum.com/img/data/500/P10102092.jpg
When you are finished clipping all the pins, the plug comes right off. Here is a picture of the back of the plug.
http://www.sr20forum.com/img/data/500/P10102114.jpg
-----Continued on next post-----
This write-up will cover the process of making the adapter plug. I'd say the level of difficulty is moderate--especially if you are inexperienced with soldering--so leave yourself some adequate time to build the adapter if you are not proficient with electronics.
First off, here is a list of necessary parts, materials, and tools:
-An OBDI engine wiring harness. This can be from any 91-94 Sentra 91-93 NX, 89-94 240SX, 90-94 Pulsar GTi-R, 93-94 Altima, 89-95 Bluebird, or 91-93 G20. It does not matter if it came out of any of the aforementioned cars equipped with a 1.6, 2.0, or 2.4 because the ECCS plug is all you need off of it.
-An OBDII ECU. This can be from any 95-99 Sentra, 95-98 200SX, 95-99 Altima, 94-96 and 99 G20, or 95-98 240SX. Again the type of motor in these vehicles is insignificant since the plug is all that is needed from the ECU.
-Phillips and flat head screwdrivers.
-Dykes.
-Needle-nose pliers.
-Wire strippers.
-Soldering iron (pen style preferred) and solder.
-Solder remover (optional).
-Masking tape (optional).
-Electrical tape or shrink tubing.
-Two part epoxy (and lots of it).
-18 or 20 gauge wire.
Use the following pinout diagrams and excel spreadsheet (attached at the bottom) for this buildup.
http://www.roastedpavement.com/ems/OBDIpinout.jpg
http://www.roastedpavement.com/ems/OBDIIpinout.jpg
Start by removing all the factory tape and loom from the vicinity of the ECCS plug on the OBDI harness.
http://www.sr20forum.com/img/data/500/P10101926.jpg
Now you will begin cutting the plug from the harness. In the event that you want to possibly re-install the plug at a later date, number each wire with masking tape according to the pinout diagram before cutting it. This way, there is no question as to where the wire was pinned. Be sure to give yourself a sufficient amount of lead wire.
http://www.sr20forum.com/img/data/500/P10101946.jpg
http://www.sr20forum.com/img/data/500/P10101954.jpg
Now it's time to get a plug out of an ECU. I used a 1997 1.6 200SX ECU. It was donated to me by a friend of sr20sentra91 (Thomas). Big thanks to him!
http://www.sr20forum.com/img/data/500/P10101968.jpg
Remove the ECU from its mounting plate and remove all screws from the outer casing, on top, on the sides, and on the bottom. This frees the circuit board from the case so you can remove the plug.
http://www.sr20forum.com/img/data/500/P10101976.jpg
http://www.sr20forum.com/img/data/500/P10101987.jpg
http://www.sr20forum.com/img/data/500/P10102004.jpg
http://www.sr20forum.com/img/data/500/P10102014.jpg
Now on the bottom of the circuit board, there are seven screws that need to be removed. Three of the screws go through the plug. These three screws have solder in them and can be removed one of two ways. If you have a solder sucker, remove the solder with that and simply unscrew them. However, if you are like me and do not have a solder sucker, these screws are quite simple to drill out.
http://www.sr20forum.com/img/data/500/P10101995.jpg
Once the circuit board is free from the case, clip the wire that connects it to the body of the case.
http://www.sr20forum.com/img/data/500/P10102023.jpg
You will see that on the back of the plug, there are pins that ninety down to the circuit board. Each pin is soldered to the board. If you have a solder sucker, you can use it to remove the plug. Once all the solder is removed, the plug will lift right off the board. However, if you do not have a solder sucker (like me), then you must clip each pin. The idea is to leave as much length on the back of the pins as possible, this will make soldering lead wires MUCH easier.
http://www.sr20forum.com/img/data/500/P10102063.jpg
The easiest method when you are clipping is to remove any pins that you do not need right after they are clipped. This way you have more access to the trickier pins on the bottom of the plug. What I did was print out the OBDII pinout and black out the pins that I did not need (reference the Excel spreadsheet for this). This way, it was an easy visual reference. After snipping the back of an unneeded pin, simply bend it as straight as possible and pull it from the plug with needle-nose pliers.
http://www.sr20forum.com/img/data/500/P10102092.jpg
When you are finished clipping all the pins, the plug comes right off. Here is a picture of the back of the plug.
http://www.sr20forum.com/img/data/500/P10102114.jpg
-----Continued on next post-----