FatboySE-R
06-18-2008, 12:59 AM
Just over a year ago we moved from our "new construction" home of 7 years w/ no yard and/or trees to a 37 year old house w/ a big yard and tons of trees. I hated to leave the old place after putting so much time into it, including the garage...
http://www.jklmn.net/gallery/albun52
...but it was time to move on. The new place needed a lot of work. When we moved in my wife and I had different opinions on what projects would take priority. Of course you can guess what was on top of my list...
The Beginning:
The "new" garage was a collection of 4 owners and 37 years of quick fixes and half-assed planning...if any planning at all. It was more a home to spider crickets, chipmunks and old yard tools than it was to cars...
http://www.jklmn.net/albums/The-Beginning/S5300482.sized.jpg
http://www.jklmn.net/albums/The-Beginning/S5300486.sized.jpg
Preparation:
The first order of business was to build a shed. The garage is no place for yard tools, kids toys and lawn furniture. Slab, framing, roof, etc. etc...
http://www.jklmn.net/albums/albun42/07_02_07_025.sized.jpg
http://www.jklmn.net/albums/albun42/S5300523.sized.jpg
Phase 1 - Demolition:
There were a few things about the garage that I liked. #1 was the vaulted ceiling. The real wood slat roof decking was in amazing condition and needed to be highlighted somehow. However, the saltbox style architecture gave me rafters angled down to the back of the garage and just above forehead level. After consulting w/ a civil engineer I cut and raised all of the roof rafters to a height of 10' parallel to the floor. What a difference that made.
The second was the garages ample 22' depth. I knew the extra depth was going to allow me to keep some storage in the garage a still be able to park and work on any of our cars/truck. So out came the sledge hammer and sawzall!
Bye, bye pegboard! And to my surprise, there was insulation behind it. Cool.
http://www.jklmn.net/albums/albun54/S5300480.sized.jpg
http://www.jklmn.net/albums/albun54/S5300488.sized.jpg
http://www.jklmn.net/albums/albun54/S5300481.sized.jpg
Phase 2 - Framing:
Framing was minimal and confined to the back wall of the garage. As mentioned before, this is where I had space for storage. I framed in three shallow closets, a cubby for a fridge...the wife won that battle (far left) and a small desk (far right). The three closets were made to fit my existing metal shelving units and the desk would be use for laptop, FSM studying, etc.
http://www.jklmn.net/albums/albun59/S5300487.sized.jpg
http://www.jklmn.net/albums/albun59/S5300486.sized.jpg
As you can see, I had round-the-clock supervision...
http://www.jklmn.net/albums/albun59/S5300480.sized.jpg
Phase 3 - Electrical
I forgot to take photos during the electrical phase but there was lots of it. I placed power and lighting everywhere. Three new circuits were brought into the garage from the main box. One for lighting and the garage door openers, one for the outlets and air compressor and one 220v for the wall mounted AC unit :-)
Outlets are spaced every 6' at workbench level. The closets have their own outlets and a light switch for three 48" fluorescent fixtures. The air compressor has a dedicated switch as does the light fixture over the desk. The main lighting is four 96" double bulb fluorescent fixtures w/ daylight bulbs. To accent the natural wood ceiling are four spot light fixtures angled upward and are switched separately.
Phase 4 - Drywall
I hate this phase...well...I love hanging drywall but I hate mudding and sanding. It's probably why this phase took so long to complete :-) Who's damn idea was it to frame in all those damn corners! ;-)
The 16' peaks on the side walls were a B I T C H...
http://www.jklmn.net/albums/albun62/DSCF1337.sized.jpg
http://www.jklmn.net/albums/albun62/DSCF1336.sized.jpg
http://www.jklmn.net/albums/albun62/DSCF1340.sized.jpg
http://www.jklmn.net/albums/albun62/DSCF1333.sized.jpg
http://www.jklmn.net/albums/albun62/DSCF1335.sized.jpg
Phase 5 - Paint
Here's another phase I hate. The wall color was chosen to accent the ceiling and work w/ the epoxy floor (yet to come).
Notice the wall mounted AC unit is framed in and installed. Bring on the hot summer days...
http://www.jklmn.net/albums/albun72/S5300527.sized.jpg
http://www.jklmn.net/albums/albun72/S5300530.sized.jpg
http://www.jklmn.net/albums/albun72/S5300525.sized.jpg
Phase 6 - Trim, Doors & Storage:
I trimmed out all the baseboards, ceiling line, doors, windows, etc. with 1x4 lumber. Not to fancy...just enough to finish it and still be a garage.
The closet doors are cheap luan bi-folds which match the ceiling wood grain perfectly. A few coats of darkening stain and they'll be a perfect match.
Closets are outfitted w/ my old chrome metal shelves. Spray paint, cleaners and other liquid products are housed in the Rubbermaid closet furthest from the rest of the house and closest to the garage door in case of a fire.
The stereo system was tucked away above the fridge using an extra metal shelf :-)
http://www.jklmn.net/albums/albun88/S5300480.sized.jpg
http://www.jklmn.net/albums/albun88/S5300490.sized.jpg
http://www.jklmn.net/albums/albun88/S5300495.sized.jpg
http://www.jklmn.net/albums/albun88/S5300493.sized.jpg
Phase 7 - Lighting & Garage Door Openers:
Main lighting and door openers...
http://www.jklmn.net/albums/albun88/S5300486.sized.jpg
Accent up-lighting...
http://www.jklmn.net/albums/albun88/S5300503.sized.jpg
Ceiling fan...
http://www.jklmn.net/albums/albun88/S5300484.sized.jpg
Phase 8 - Workbench & Desk
2x4 framing and Home Depot countertops...
http://www.jklmn.net/albums/albun89/IMG_0111.sized.jpg
http://www.jklmn.net/albums/albun89/IMG_0112.sized.jpg
Cars still fit with the workbench installed...
http://www.jklmn.net/albums/albun89/IMG_0114.sized.jpg
Phase 9 - Epoxy Floor:
After a lot of research I went with http://epoxy-coat.com. Their product is a 100% solids based epoxy. Application was fairly easy. unfortunately for me, preparation was tough. The garage had 3 layers of old paint with the bottom (original) layer being some water based green crap that provided a terrible base for all the other layers above.
I rented a vibrating floor sander w/ 20 grit pads. I spent about 2 hours sanding the floor followed by a pressure wash, followed by an acid wash followed by another pressure wash followed by more sanding and finished w/ a power blower and damp rag wipe down. All in all prep took me about 8 hours and coating took me less than 60 minutes.
The epoxy has a fantastic high-gloss finish and with the addition of the flakes, does a fantastic job of hiding dirt. However, beware of the occasional dropped nut. They disappear in the flakes :-)
http://www.jklmn.net/albums/album107/IMG_1378.sized.jpg
http://www.jklmn.net/albums/album107/IMG_1380.sized.jpg
http://www.jklmn.net/albums/album107/IMG_1381.sized.jpg
http://www.jklmn.net/albums/album107/IMG_1388.sized.jpg
http://www.jklmn.net/albums/album107/IMG_1390.sized.jpg
http://www.jklmn.net/albums/album107/IMG_1386.sized.jpg
There are only a few odds and ends that need to be done but that's about it. I welcome any suggestions and would be more than happy to answer any questions or provide information that would help anyone make their garage a place to enjoy working.
Thanks to my wife for her patience, my kids for their help and my friends for their input and material suggestions.
You can browse through all of my garage photos here...
http://www.jklmn.net/gallery/albun53
http://www.jklmn.net/gallery/albun52
...but it was time to move on. The new place needed a lot of work. When we moved in my wife and I had different opinions on what projects would take priority. Of course you can guess what was on top of my list...
The Beginning:
The "new" garage was a collection of 4 owners and 37 years of quick fixes and half-assed planning...if any planning at all. It was more a home to spider crickets, chipmunks and old yard tools than it was to cars...
http://www.jklmn.net/albums/The-Beginning/S5300482.sized.jpg
http://www.jklmn.net/albums/The-Beginning/S5300486.sized.jpg
Preparation:
The first order of business was to build a shed. The garage is no place for yard tools, kids toys and lawn furniture. Slab, framing, roof, etc. etc...
http://www.jklmn.net/albums/albun42/07_02_07_025.sized.jpg
http://www.jklmn.net/albums/albun42/S5300523.sized.jpg
Phase 1 - Demolition:
There were a few things about the garage that I liked. #1 was the vaulted ceiling. The real wood slat roof decking was in amazing condition and needed to be highlighted somehow. However, the saltbox style architecture gave me rafters angled down to the back of the garage and just above forehead level. After consulting w/ a civil engineer I cut and raised all of the roof rafters to a height of 10' parallel to the floor. What a difference that made.
The second was the garages ample 22' depth. I knew the extra depth was going to allow me to keep some storage in the garage a still be able to park and work on any of our cars/truck. So out came the sledge hammer and sawzall!
Bye, bye pegboard! And to my surprise, there was insulation behind it. Cool.
http://www.jklmn.net/albums/albun54/S5300480.sized.jpg
http://www.jklmn.net/albums/albun54/S5300488.sized.jpg
http://www.jklmn.net/albums/albun54/S5300481.sized.jpg
Phase 2 - Framing:
Framing was minimal and confined to the back wall of the garage. As mentioned before, this is where I had space for storage. I framed in three shallow closets, a cubby for a fridge...the wife won that battle (far left) and a small desk (far right). The three closets were made to fit my existing metal shelving units and the desk would be use for laptop, FSM studying, etc.
http://www.jklmn.net/albums/albun59/S5300487.sized.jpg
http://www.jklmn.net/albums/albun59/S5300486.sized.jpg
As you can see, I had round-the-clock supervision...
http://www.jklmn.net/albums/albun59/S5300480.sized.jpg
Phase 3 - Electrical
I forgot to take photos during the electrical phase but there was lots of it. I placed power and lighting everywhere. Three new circuits were brought into the garage from the main box. One for lighting and the garage door openers, one for the outlets and air compressor and one 220v for the wall mounted AC unit :-)
Outlets are spaced every 6' at workbench level. The closets have their own outlets and a light switch for three 48" fluorescent fixtures. The air compressor has a dedicated switch as does the light fixture over the desk. The main lighting is four 96" double bulb fluorescent fixtures w/ daylight bulbs. To accent the natural wood ceiling are four spot light fixtures angled upward and are switched separately.
Phase 4 - Drywall
I hate this phase...well...I love hanging drywall but I hate mudding and sanding. It's probably why this phase took so long to complete :-) Who's damn idea was it to frame in all those damn corners! ;-)
The 16' peaks on the side walls were a B I T C H...
http://www.jklmn.net/albums/albun62/DSCF1337.sized.jpg
http://www.jklmn.net/albums/albun62/DSCF1336.sized.jpg
http://www.jklmn.net/albums/albun62/DSCF1340.sized.jpg
http://www.jklmn.net/albums/albun62/DSCF1333.sized.jpg
http://www.jklmn.net/albums/albun62/DSCF1335.sized.jpg
Phase 5 - Paint
Here's another phase I hate. The wall color was chosen to accent the ceiling and work w/ the epoxy floor (yet to come).
Notice the wall mounted AC unit is framed in and installed. Bring on the hot summer days...
http://www.jklmn.net/albums/albun72/S5300527.sized.jpg
http://www.jklmn.net/albums/albun72/S5300530.sized.jpg
http://www.jklmn.net/albums/albun72/S5300525.sized.jpg
Phase 6 - Trim, Doors & Storage:
I trimmed out all the baseboards, ceiling line, doors, windows, etc. with 1x4 lumber. Not to fancy...just enough to finish it and still be a garage.
The closet doors are cheap luan bi-folds which match the ceiling wood grain perfectly. A few coats of darkening stain and they'll be a perfect match.
Closets are outfitted w/ my old chrome metal shelves. Spray paint, cleaners and other liquid products are housed in the Rubbermaid closet furthest from the rest of the house and closest to the garage door in case of a fire.
The stereo system was tucked away above the fridge using an extra metal shelf :-)
http://www.jklmn.net/albums/albun88/S5300480.sized.jpg
http://www.jklmn.net/albums/albun88/S5300490.sized.jpg
http://www.jklmn.net/albums/albun88/S5300495.sized.jpg
http://www.jklmn.net/albums/albun88/S5300493.sized.jpg
Phase 7 - Lighting & Garage Door Openers:
Main lighting and door openers...
http://www.jklmn.net/albums/albun88/S5300486.sized.jpg
Accent up-lighting...
http://www.jklmn.net/albums/albun88/S5300503.sized.jpg
Ceiling fan...
http://www.jklmn.net/albums/albun88/S5300484.sized.jpg
Phase 8 - Workbench & Desk
2x4 framing and Home Depot countertops...
http://www.jklmn.net/albums/albun89/IMG_0111.sized.jpg
http://www.jklmn.net/albums/albun89/IMG_0112.sized.jpg
Cars still fit with the workbench installed...
http://www.jklmn.net/albums/albun89/IMG_0114.sized.jpg
Phase 9 - Epoxy Floor:
After a lot of research I went with http://epoxy-coat.com. Their product is a 100% solids based epoxy. Application was fairly easy. unfortunately for me, preparation was tough. The garage had 3 layers of old paint with the bottom (original) layer being some water based green crap that provided a terrible base for all the other layers above.
I rented a vibrating floor sander w/ 20 grit pads. I spent about 2 hours sanding the floor followed by a pressure wash, followed by an acid wash followed by another pressure wash followed by more sanding and finished w/ a power blower and damp rag wipe down. All in all prep took me about 8 hours and coating took me less than 60 minutes.
The epoxy has a fantastic high-gloss finish and with the addition of the flakes, does a fantastic job of hiding dirt. However, beware of the occasional dropped nut. They disappear in the flakes :-)
http://www.jklmn.net/albums/album107/IMG_1378.sized.jpg
http://www.jklmn.net/albums/album107/IMG_1380.sized.jpg
http://www.jklmn.net/albums/album107/IMG_1381.sized.jpg
http://www.jklmn.net/albums/album107/IMG_1388.sized.jpg
http://www.jklmn.net/albums/album107/IMG_1390.sized.jpg
http://www.jklmn.net/albums/album107/IMG_1386.sized.jpg
There are only a few odds and ends that need to be done but that's about it. I welcome any suggestions and would be more than happy to answer any questions or provide information that would help anyone make their garage a place to enjoy working.
Thanks to my wife for her patience, my kids for their help and my friends for their input and material suggestions.
You can browse through all of my garage photos here...
http://www.jklmn.net/gallery/albun53