what is the diameter of stock exhaust [Archive] - SR20 Forum

: what is the diameter of stock exhaust


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XtremE
10-22-2001, 05:22 PM
thanks

azninvazion
10-22-2001, 08:21 PM
probably 1.75"

Ferdie Dela Cruz
10-23-2001, 11:32 AM
From what i remember from the dealer telling me. They said 1 7/8 in I.D.

F. dela Cruz
96 SER

NismoPC
10-23-2001, 11:54 AM
Originally posted by Ferdie Dela Cruz
From what i remember from the dealer telling me. They said 1 7/8 in I.D.


Yeah, where it's straight. Then there are the bends, crush bends. They would be closer to 1" depending on how severe the bends are.

There isn't really a true I.D. to go by on the stock piping due to the crush bends used when manufacturing the pipes.

SmoothDaddyFig
10-23-2001, 12:32 PM
CRUSH BENDS????!!!!
I redid my stock exhaust and it was all mendrel bent.
94 SE-R.
hmmmmm. :confused:

NismoPC
10-23-2001, 01:52 PM
Originally posted by SmoothDaddyFig
CRUSH BENDS????!!!!
I redid my stock exhaust and it was all mendrel bent.
94 SE-R.
hmmmmm. :confused:

The factory exhaust is not mandrel bend, unless I missed something. Auto manufacturers do not generally offer mandrel oem exhausts because it is easier to make crush bends, less time consuming and of course extremely cost effective for them

Here is the I.D. of the stock OEM pipes on a 200SX SE-R. I will assume that is not very different than your 94 SE-R:

Starting with the b-pipe at the catalytic converter:
1.800" inside
1.918" outside
2.151" middle, before resonator
3.447" the resonator
1.696" before 1st bend
1.540" @ the 1st bend
1.696" before 2nd bend
1.542" @ 2nd bend
1.684" before 3rd bend
1.553" @ 3rd bend
1.692" before 4th bend
1.562" @ 4th bend
1.667" before final bend
1.519" last bend before pipe enters muffler

There is more info on stock piping here:
http://www.geocities.com/n_dahi/exhaust/exhaust.htm

SmoothDaddyFig
10-23-2001, 02:26 PM
Dude,

I swear on my life, that I had mandrel bends. I know cause I was down there for like 3 days trying to get the damn catalytic bolts off. I think I still have the stock resonator with a piece of bent pipe in my trunk. ( hee hee!! ) I will take a look on my lunch break.
As well as toss it out. (damn:D )

SmoothDaddyFig
10-23-2001, 03:29 PM
Alright, I just got back from my wonderful "CHUNKY" soup lunch and I looked at both my exhaust and the one under someones 91 XE. They are both mandrel bent. I dont know what gives, but, thats that.

NismoPC
10-24-2001, 08:41 AM
Ok. I just had a custom Borla exhaust installed on my '96 G20 a few months ago, I use to own a '91 NX2000 and had a Borla rear section with custom 2" cat-back pipe, my wife had a '91 Sentra SE and I had to replace the rear section with OEM exhaust and muffler when it rusted away and I also saw JACEN99SE's exhaust sitting in his garage from his '99 Sentra SE after he had a Courtesy midpipe and custom rear section installed.

All of the above Nissan/Infiniti's do have crush bent OEM exhausts directly from the manufacturer.

As well as my '81 Toyota Corolla 1.8 SR-5 Hardtop Sport Coupe
(My first car back in '88. Wish I still had that one.)
and my '84.5 Ford Escort Hatchback
(2nd car)
and my '87 Nissan Sentra SE
(3rd car)

Originally posted by SmoothDaddyFig
Alright...
...I looked at both my exhaust and the one under someones 91 XE. They are both mandrel bent. I dont know what gives, but, thats that.

This was bugging me, so I brought it up on the G20.net forum. This is what they also agreed to. See here:

http://www.automotiveforums.com/vbulletin/t9524.html

So, I guess I'm not missing something.

Serban
10-24-2001, 11:00 AM
yo smooooooth, lemme know if you still have the stock exhaust, i was thinking of getting one and putting it on when i made the trip from tallahassee to fort lauderdale, the loudness gets to me....6 straight hours of EXHAUST noise!!:D

10-24-2001, 11:29 AM
I just installed a pace setter exhaust on my 93 se-r and the pipes I removed WERE mandrel bent. My car does have 113k miles on it and the pipes seemed bigger than what I thought they would be ( slightly smaller than the pace setter) so it could have already had aftermarket pipes--but I doubt it. And yes I can tell the difference between the 2. And why do you say that mandrel bends are too expensive from the oem? I bought my pace setter cat back complete mandrel bent for 140 shipped---that puts cost to pacesetter at less than 80 dollars--which would make oem even less than that. Who knows? not that big of a deal anyways--just thought I would add my comments in since I was surprised myself when the oem exhaust came off. The factory exhaust manifold was also very high quality and not very restrictive at all. Maybe nissan does put more money (r+d) into exhaust sytems? Remember the new maximas and altimas have that flapper in the muffler for extra top end?

Rocketman
10-24-2001, 11:53 AM
just a side on a side note.... The WRX does have mandrel bent exhaust from the factory. Kinda intersesting. I didn't believe my roommate until i saw it but it is. So yes oem's do use mandrel bends sometimes.

just thought i'd let everyone know.
Rick

NismoPC
10-24-2001, 11:59 AM
Originally posted by massclassic
I just installed a pace setter exhaust on my 93 se-r and the pipes I removed WERE mandrel bent.

The factory pipes on your Sentra when it came from the factory were crush bent. The types of pipe bends that manufacturers use are smoother than your typical Midas type shops. So you will not see the possible creases in the pipes and therefore it looks mandrel. But it is not. It is just a smoother transitional crush bend.

I bought my pace setter cat back complete mandrel bent for 140 shipped---that puts cost to pacesetter at less than 80 dollars--which would make oem even less than that.

Current OEM Prices for a '91-'94 Sentre SE-R (www.nissanparts.cc)
Exhaust Pipe: $134.11 (20030-58Y00)
Muffler: $112.49 (20100-58Y01)
Misc: $ 15.00 (gaskets, etc)
Shipping: $ 24.66 (UPS Ground)
Est. Total $286.26

I am probably missing some parts on this. ??

As far as the PaceSetter cat-back goes. It has been stated several times by many that the Pacesetter muffler, NOT the piping is poorly manufactured and will rust out in a very short amount of time. You could probably search the forum and all other automotive forums and get the same reply that the muffler, NOT the piping is of poor craftsmanship and the material used will corrode/rust very quickly. Most will replace the rear section with a different muffler but keep the mid-pipe since it is a larger diameter and is mandrel bent and seems to last much longer.

That would be why the price of the Pacesetter is such a great deal.

NismoPC
10-24-2001, 12:05 PM
Originally posted by Rocketman
just a side on a side note.... The WRX does have mandrel bent exhaust from the factory. Kinda intersesting. I didn't believe my roommate until i saw it but it is. So yes oem's do use mandrel bends sometimes.

just thought i'd let everyone know.
Rick

I would agree. Actually, in recent years more manufacturers are starting to use mandrel bends. Most of the cars getting the mandrel bends are more performance oriented cars. I should have mentioned that from my knowledge, most manufacturers between 1981 and 1999 use crush bends including Nissan/Infiniti. I do believe the Corvette with the Titanium exhaust is mandrel bend as well.

As a side note: Borla is now offering the Titanium exhaustsas well.

Bet those aren't cheap!

SmoothDaddyFig
10-24-2001, 01:27 PM
Ok somebody enlighten me here.

heres is what I think a cruch pipe looks like:
Its like a crinkled bend, with obvious wrinkles where it was bent.

here what i think a mandrel bend is:
a smooth flowing bend with ABSOLUTELY no crinkles or wrinkles.
and the diameter does get a bit smaller as it bends, but then its back to normal.

I have endangered my life peeking under peoples cars at a time of turmoil, and here in Florida every 91-94 Sentra has mandrel bent pipes. SE-R, XE , SE.................

What gives?!

NismoPC,
This is an interesting discussion and Im going bonkers!!
I saw the post you posted on the other forum. If Im wrong, I too will admit it with no prob. But from what I have seen under like 5 cars , its mandrel to me.

Serban
10-24-2001, 01:37 PM
from what i know its a bend where the pipe doesnt change in diameter, just smooth bends. examples below.

http://www.bobsmuffler.com/images/job12.jpg

http://www.bobsmuffler.com/images/job5.jpg

http://www.bobsmuffler.com/images/job29.jpg

you get the idea...

SmoothDaddyFig
10-24-2001, 02:12 PM
Damn!!!! That exhaust is tight!!!!!
Okay, SO I WAS WRONG!!!!!
IM BOWING MY HEAD IN SHAME.:o
But I have seen worse bends then the stock Nissan ones.

But now I know. "And knowing is half the battle" ;)

NismoPC
10-24-2001, 03:01 PM
Originally posted by SmoothDaddyFig
What gives?!

NismoPC,
This is an interesting discussion and Im going bonkers!!
I saw the post you posted on the other forum. If Im wrong, I too will admit it with no prob. But from what I have seen under like 5 cars , its mandrel to me.

Hehehe! It's annoyingly fun, isn't it!

:D :p :)

This has been a long pondered thought of mine, so I thought I'd look into it a little more.

Actually, mandrel bent piping has the same exact I.D. from start to finish. So if you have a 2" cat-back exhaust, it is 2" all the way back, even at the bends. There is no degradation in inner diameter size whatsoever.

The best crush bends are made when the pipe is inserted with sand or what not while the bend is being made. That will keep the creases to a complete minimum.

The typical crush bends are made by just bending a pipe between two steel concave braces. these will tend to show creases at the bend.

NismoPC
10-24-2001, 03:02 PM
Damn Fast91SER. That was fast. Thanks for posting the pics. That helps explain it much better!!

CHECK THIS OUT:

http://www.bobsmuffler.com/mandreljob.htm

More pics of the above job and many others. And a great explanation of mandrel bend, etc. Awesome informaion on exhausts! Thanks Fast91SER!

That is similiar to what my custom 2.25" crush bent cat-back to Borla exhaust looks like. The bends are so minimal, you would almost say it was mandrel even though it isn't.

But those pictures are mandrel!!!!!!!

If I get the time, I'll post some pics of mine to show.

SmoothDaddyFig
10-24-2001, 03:56 PM
YEAH!! Now we're one big happy family again!!!!! :D
Im glad ya'll broke it down for me.
My bends didnt look too shabby on my SE-R.