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Old 04-16-2009, 12:08 AM   #141 (permalink)
BSTDNX

 
Join Date: Nov 2006
Location: Kaukauna, Wisconsin

Feedback Score: 15 reviews
4-15-09

I decided to work on my fuel cell today since it will probably take a week to get it back from a shop.

Hacked the filler tube down so I can connect my line to it and run it to the inside.


Here is the hose I will be using which needs to be cut down and angled yet. I'm just holding the fuel cell in to let you guys get an idea of what it will look like.


I modified the NX stock fuel pump/sender unit so it fits in the fuel cell. It was almost the same diameter (bit larger) as the hole where the filler neck bolted to the fuel cell. I just used a dremel to trim it so it would fit in the hole and make the extra slots for the bolts.


Here is the factory fuel pump bracket that goes down with in the tank. I will be mounting it in the bottom of the fuel cell to hold the pump in place. You will need to extend your hoses and wiring so the pump will fit the new depth.


Also your fuel gauge will be off unless you modify your floater to be more exact. Now I called JB weld today and asked them if using JB-Weld would work for mounting the plastic piece inside the aluminum tank. They said JB-Weld will hold the plastic to the aluminum and gas will not eat away at it either. So at the moment I will probably do it that way unless I come up with a different idea.


I'm dropping it off at a shop tomorrow to weld on a new filler neck as well as a inlet which will be my vent line. They will also hack off and weld shut the fill, return (with line going down in the tank) & roller over vent fittings that came on the fuel cell.

My Forge pulley kit arrived today.
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Last edited by BusinessMan_24; 04-16-2009 at 12:39 AM.
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Old 04-16-2009, 12:21 AM   #142 (permalink)
getting close

 
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Where are you taking it to nick? Luke has been welding alum. now for quite a while at beyond redline. Did you ask him how much he could do it for?
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Old 04-16-2009, 12:27 AM   #143 (permalink)
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Quote:
Originally Posted by insane imports View Post
Where are you taking it to nick? Luke has been welding alum. now for quite a while at beyond redline. Did you ask him how much he could do it for?

I'm going to Complete Radiator Service, I called them today and they said they could do it for me. They usually don't charge much and do a awesome job so I'm swinging by tomorrow after class to show them and get a quote.
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Old 04-16-2009, 12:35 AM   #144 (permalink)
getting close

 
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Cool i was gonna say check them out as well. They are very good to deal with. I went and got some hose adapters from them for free, and sent them out with the koyo. I bought a csf 2 row radiator from them years ago for my crx, it was reasonably priced.

We should try and see if they can get the csf 2 row nx style copper brass radiator with the correct 1 3/8" inlet and outlet, and how for how much. It seems people on here are having a hard time coming up with the correct one. Everyone ends up getting the one with the smaller inlets and outlets. Which isnt a huge deal but some want the direct bolt in no mods necessary style radiator.
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Old 04-16-2009, 04:57 PM   #145 (permalink)
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Old 04-16-2009, 06:19 PM   #146 (permalink)
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Quote:
Originally Posted by insane imports View Post
Cool i was gonna say check them out as well. They are very good to deal with. I went and got some hose adapters from them for free, and sent them out with the koyo. I bought a csf 2 row radiator from them years ago for my crx, it was reasonably priced.

We should try and see if they can get the csf 2 row nx style copper brass radiator with the correct 1 3/8" inlet and outlet, and how for how much. It seems people on here are having a hard time coming up with the correct one. Everyone ends up getting the one with the smaller inlets and outlets. Which isnt a huge deal but some want the direct bolt in no mods necessary style radiator.

Alright i'll ask when I go back to pick up my fuel cell and spare Koyo radiator next week sometime.
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Old 04-17-2009, 04:15 PM   #147 (permalink)
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I had a spare set of tail lights laying around so I decided to give it a shot at tinting them. I used smoke color spray tint for lenses.

Before


After


It turned out all right but I will probably pay someone to redo it since i'm not overal happy with the result. They should looks tits on the car thou in my opinion.

Last edited by BusinessMan_24; 04-17-2009 at 04:20 PM.
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Old 04-17-2009, 04:56 PM   #148 (permalink)
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I would try and throw a few more coats on them, it may just be the pictures but i think for your car/ colors i would want them blacked the $%ck out.
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Old 04-17-2009, 05:07 PM   #149 (permalink)
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Here is a pic of them in the sun


They look good from a distance but up close it doesn't look smooth enough and a bit dull in my opinion. Thats also with clear sprayed over the tint.

Last edited by BusinessMan_24; 04-17-2009 at 05:13 PM.
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Old 04-17-2009, 05:21 PM   #150 (permalink)
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Wetsand and polish them to a gloss
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Old 04-17-2009, 05:51 PM   #151 (permalink)
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I think the tint on the inside of the lens look better.
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Old 04-20-2009, 12:44 AM   #152 (permalink)
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4-19-09

My hardware arrived so I bolted in the sub frame and started completely welding the brackets in place. Added two more bars to stiffen up the brace some more after I bolted it down.


I also ran out of tubing so I will need to pick up some tomorrow before I can branch it to the front sub frame bolts.

I won't be reinstalling any of the rear interior so I cleaned up my rear speaker brackets and will be painting them gloss black.
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Old 04-20-2009, 07:52 PM   #153 (permalink)
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wow awesome build. i wish i knew enough to be able to do this.
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Old 04-20-2009, 10:42 PM   #154 (permalink)
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SERIOUS sick build. Completely a fan. I can't wait to see more progress and finally the finished product.
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'92 NX2000VE - SR16's, BC S&R's, Hot Shot intake w/ pop, SSAC header, 2000 SE disc, ACT HD PP, TWM shifter, FSTB & RSTB, AGX's for now, CSK's+RM's on the way, Prothane MM

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Old 04-21-2009, 08:24 AM   #155 (permalink)
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Is there a way to do this without cutting up the car? I mean did you do it for the bracing or did it need to be done for clearence?
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Old 04-21-2009, 01:51 PM   #156 (permalink)
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subscribed. great work!
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Old 04-21-2009, 02:44 PM   #157 (permalink)
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Quote:
Originally Posted by cruisnhard View Post
Is there a way to do this without cutting up the car? I mean did you do it for the bracing or did it need to be done for clearence?
Are you refering to cutting out the spare tire compartment? You have to remove your stock mounting brackets for the old rear setup in order to make clearance for the complete assembly. If you refer back to page 4 at the bottom you will see why I cut it out. Youmay be able to keep the floor but would probably have to shorten the spare tire compartment anyways. I would say its easier cuting out the floor and just laying a new sheet later.

Last edited by BusinessMan_24; 04-21-2009 at 02:46 PM.
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Old 04-22-2009, 12:25 AM   #158 (permalink)
BSTDNX

 
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Location: Kaukauna, Wisconsin

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4-21-09

Rear speaker brackets in primer and ready to be painted black.


Front sub frame mount bracket welded to frame rail. I will box it in after I finish welding my tube in place.


Just like the rear here is the metal tube which will go through the front mounts.


Sits in there perfect


I did tacks completely around the tube so I wouldn't burn thru the floor. After I smoothed out the tacks I went back over with a nice bead and smoothed it out.


Here is the plate that will be connect to the rstb and bolted down in place. I have to make my angle pieces yet so the bolt will sit straight when tightened.
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Old 04-22-2009, 03:54 AM   #159 (permalink)
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Last edited by Char; 04-24-2009 at 02:33 AM.
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Old 04-22-2009, 04:10 AM   #160 (permalink)
BSTDNX

 
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Quote:
Originally Posted by Char View Post
Thats one large bolt! lol You really are making this look so much easier than it is... but then again, I guess with all of the room the NX gives you, it is a little easier than it should be.
3/4" grade 8 bolt so it takes a 1 1/8 socket to fit the head. If I make it look easy then maybe others will try it. I can't wait to get the awd finished so I can start tuning and crank the boost to hopefully show some sti's up. Way to many around this area lately.
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