HOW TO: Make any exhaust gasket - SR20 Forum
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Old 04-27-2005, 07:50 PM   #1 (permalink)
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HOW TO: Make any exhaust gasket

For the gasket do what I did. I went to an art store and bought a small piece of sheet copper it was about 12"x8". Then traced the old gasket on to the copper and cut out all the holes. Presto, a copper gasket that is still holding up for over one year, for less than ten bucks.
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Old 05-17-2005, 10:28 AM   #2 (permalink)
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How thick? 1mm enough?
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Old 05-17-2005, 11:22 AM   #3 (permalink)
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Thats a really good trick, if you did two sheets thick, im sure it would never leak.
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Old 05-17-2005, 05:36 PM   #4 (permalink)
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I just used one sheet. A year later and I still don't have a leak.
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Old 05-18-2005, 05:56 PM   #5 (permalink)
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go to meineke and buy a nice nice one for 1 buck ;P
you cant buy a primary to secondary gasket from meineke for a aftermarket header.
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Old 05-18-2005, 07:22 PM   #6 (permalink)
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I used a Coors Light can
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Old 05-18-2005, 09:19 PM   #7 (permalink)
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Now when my girl asks me why I drink, I can give her another reason.
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Old 05-19-2005, 12:28 AM   #8 (permalink)
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Did this today, dunno if the copper I got was too hard.. didn't work alone, I had to put copper silicone and finally got rid of the leak.
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Old 05-19-2005, 04:02 AM   #9 (permalink)
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I used a Coors Light can
yeah, I used a beer can too, did two layers with silicon. seems to be holding up well after 800 miles.
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Old 05-19-2005, 09:47 PM   #10 (permalink)
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does the rtv silicon not work alone?
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Old 05-19-2005, 11:01 PM   #11 (permalink)
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does the rtv silicon not work alone?
I've got RTV Ultra Copper holding mine together and havn't had any problems yet
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Old 05-22-2005, 05:38 PM   #12 (permalink)
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I coated my old used exhaust manifold gasket with that high temp rtv and it worked like a charm....I actually couldn't belive it didn't just burn off lol guess I do get lucky sometimes.
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Old 08-01-2005, 11:39 PM   #13 (permalink)
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Old 08-22-2005, 10:29 PM   #14 (permalink)
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Would this work for a turbo to d/p gasket ? I used some gasket maker sheets ans RTV sealent...didnt hold up. Ill try the copper+RTV solution and report back !
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Old 08-22-2005, 11:12 PM   #15 (permalink)
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Listen up fooos. I've been running RTV red on my exhaust manifold with a turbo setup and all connections from the head to the downpipe are all held together with RTV red ONLY. No gaskets in addition and they have not leaked for the 2 years they've been stuck together. JGY suggested this when I was putting the turbo on and I was reluctant to say the least. Dude has way more experience than I do so I went with it and it works awesome. Later
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Old 10-21-2005, 01:01 PM   #16 (permalink)
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I found muffler cement to work the best
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