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Old 03-25-2006, 01:45 AM   #1 (permalink)
I Keep It Unique

 
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How To: Recover Door Panels

I did this write up based on the NX Door Panel but it is the exact same concept. Both the NX and the Sentra share the common PITA one piece door design so recovering the cloth inserts isnt exactly easy because you have to tuck in the edges. I on the other hand have found a way to recover them pretty easy. With a bit of patience and time anyone can do this I mean anyone. I have no upholstry experience what so ever but I think I can give myself a pat on the back for this one.

What you need:
1. 1 Yard of the material you wish to recover the door panel insert with, the more stretchable the material is the easier to work with. ( I used black Ultrasuede)
2. Spray adhesive, the stickiest sh*t you can get, I used 3M High Strength 90.
3. Razor Blade
4. Putty or Dry Wall Knife
5. Sandpaper 100 Grit
6. Vibrating Sander
7. Blue Painters Masking Tape

Not to get rid of that old dirty peeled up cloth insert.

Step 1:
Remove The Door Panel From The Vehicle:

Remove all other plastic parts like the door handle and such.

(Ignore the red spots and the roughly cut hole, I did a manual to power window conversion)

Step 2:
Peel The Old Cloth Off:



Step 3:
Sand The Door Panel Smooth.

When you remove the old cloth you will notice it left behind a spongy\glue residue. You need to sand the surface smooth, if you dont this will cause your new material not to stick very well and eventually lift. How well your material sticks depends on how well the surface it is to be mounted to is prepared. Thats the key rule here. Be sure to get it cleaned very well in the corners those are most important.


Step 6:
Tape Off The Area To Be Covered.

I used blue painters masking tape, so there is no residue left behind when you peel it back off. You want to cover the outside outer lip as best as possible.


Step 5:
Prepare Your Material.

Take you yard of material and cut it in half put one half aside for the other panel.

Step 6:
Start Mounting The Material.

Decide on a starting point and spray a small area of the panel with the spray adhesive. Put the material on it and smooth\stretch all the wrinkles out.
Continue till the whole portion is covered one small area at a time. Do not rush this it is a process that takes time and you might have to peel areas back up and restretch them several times before you get it right, but you will eventually get it.

Step 7:
Tuck In The Edges.
This is much easier than it looks. Once you have the material stretched and completely smooth and mounted, it time to tuck in the edges what you want to do is spray a good amount of adhesive all down in the groove all the way around the section to be recovered. With the putty or dry wall knife, tuck in the access cloth all the way around.


Should look like this when it is finished. Let the adhesive dry before continuing.


Step 8:
Cut Away The Access Cloth.

Once the adhesive has dried, take your razor blade and score the grove all the way around the newly recovered part and pull the access cloth away. Make sure you score the are well so you dont accidently pull the cloth out of the groove. Peel off the blue painters masking tape and you panel is finished, it will look something like this:


Put all the plastic parts back on remount the door panel and your doors look good as new or even better!
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Last edited by sinistersntra91 : 03-25-2006 at 01:48 AM.
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Old 03-25-2006, 03:11 PM   #2 (permalink)
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sweet it looks like my roof liner. i definately need to do write up like this. where did u get the material from?
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Old 03-25-2006, 03:50 PM   #3 (permalink)
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www.denverfabrics.com
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Old 03-31-2006, 09:03 PM   #4 (permalink)
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looks good!
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Old 03-31-2006, 09:18 PM   #5 (permalink)
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Quote:
Originally Posted by blurr.rt.by.you
sweet it looks like my roof liner. i definately need to do write up like this. where did u get the material from?
nicest headliner ive seen, def do a write up....



nice door inserts
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Old 03-31-2006, 09:22 PM   #6 (permalink)
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Man I need to do that. Just need the motivation
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Old 03-31-2006, 09:24 PM   #7 (permalink)
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Man I need to do that. Just need the motivation
rub some oil in the ones you got now...
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Old 03-31-2006, 09:29 PM   #8 (permalink)
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Originally Posted by scortch99th
rub some oil in the ones you got now...
lol well there already all frayed and nasty.
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Old 03-31-2006, 09:51 PM   #9 (permalink)
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Thanks guys Im going to redo the ones on my Sentra next
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Old 03-31-2006, 10:33 PM   #10 (permalink)
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i did this on my b14 and it was easy because theyre flat pieces...i did the headliner on my b13 and its easy but time consuming and tedious
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Old 04-22-2006, 02:37 AM   #11 (permalink)
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3M 8080 is a good spray adhesive as well.
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Old 04-22-2006, 01:07 PM   #12 (permalink)
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Yeah take my advice and make sure you get alot of adhesive in the various corners of the pieces, I noticed mine started lifting so now I have to do it over again. The other one is fine though.
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Old 04-23-2006, 02:26 AM   #13 (permalink)
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Ha yes, I remember I use to Repair and replace Car and bus seats using Hog rings and stapels.. Pretty easy.. Nice write up.
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Old 04-23-2006, 01:57 PM   #14 (permalink)
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Any good ideas on where to find perforated leather (faux or real).

I would love to redo my NX doorpanels in that material in black, and then get the matching shift boot from redlinegoods.com
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Old 04-23-2006, 02:09 PM   #15 (permalink)
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Quote:
Originally Posted by EssDubNX2k
Any good ideas on where to find perforated leather (faux or real).

I would love to redo my NX doorpanels in that material in black, and then get the matching shift boot from redlinegoods.com
FAUX leather is much better, it is more durable. Also it is standard in most BMW's and Mercedes!
One thing, I was always told from upholsterers that I should leave the factory material under it to make it stick better, but i do agree, the foam must GO!
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Old 04-23-2006, 04:00 PM   #16 (permalink)
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hmm....

Why does the factory material make it stick better?

I would think the carpeting would be a pain to stick to.

I was think faux anyways, because of the price, but I just want to find some that is perforated, so I can get the matching shift boot and have a theme.
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Old 08-18-2006, 12:01 PM   #17 (permalink)
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Does anyone have pictures of their door panels in a leather/vinyl. I bought some vinyl that looks like leather to match my G20T seats. It came out pretty good for my first time but around the door handle it is a little wrinkly. I also screwed up when cutting the edge. Cut a little crooked and took little bits of the material from what I wanted stick to the panel. Pics please of whoever did the leather or vinyl changeover.
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Old 08-18-2006, 10:34 PM   #18 (permalink)
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Quote:
Originally Posted by nismo94tuner
Does anyone have pictures of their door panels in a leather/vinyl. I bought some vinyl that looks like leather to match my G20T seats. It came out pretty good for my first time but around the door handle it is a little wrinkly. I also screwed up when cutting the edge. Cut a little crooked and took little bits of the material from what I wanted stick to the panel. Pics please of whoever did the leather or vinyl changeover.
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Old 08-19-2006, 12:20 AM   #19 (permalink)
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^Wow bro, that looks 100 times better than mine. Mine is all wrinkled by the door handle. I guess I messed up because I did it all at one shot and everything started to dry up on me, lol.
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Old 08-19-2006, 01:36 PM   #20 (permalink)
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pretty white that vinyl looks good..
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